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Performance Test

Applicable Work Scope

(a) Safety helmets to prevent the worker from any dangers due to flying or falling objects

Ordinance on Industrial Safety and Hygiene
article 247 concrete form shoring assembling work article 517 steel assembling work
article 360 natural ground excavation work article 539 work near a building berth, at high-rise structure construction site
article 366 open-cut excavation work article 566 scaffolding work
article 375 shoring work crane etc. safety regulation
article 389 tunnel shoring etc. excavation work 33-2-3 crane assembling and demolition work
article 404 excavation work for quarrying 118-2-3 derricks assembling and demolition work
article 412 protection against dangers due to collapse of natural ground etc. 153-2-1 assembling or demolition work of outdoor hoistway tower or guide rail support tower
article 464 stevedoring work
article 484 afforestation work
article 497 log conveying work by wooden sleigh or snow sledge
article 516 forestry cableway work 191-2-3 assembling and demolition work for construction work lift

When using insulating safety helmets for flying or falling objects and falling, the structure shall comply with their standards.

(b) Safety Helmets to Prevent Dangers from Workers due to Falling

Ordinance on Industrial Safety and Hygiene
article 151 loading and unloading cargoes on a truck having the maximum loading capacity of 5 tons or more (including the work roping and sheeting)
article 435 work on a cargo pile (limited to the work at the height of 2m or more from the floor surface)

(c) Safety Helmets to Prevent Dangers from Workers due to Electricity (insulating safety helmets)

Ordinance on Industrial Safety and Hygiene
article
341
high voltage live line work
article
346
low voltage live line work

(d) National Standard of Insulating Protective Equipment

Ordinance on Industrial Safety and Hygiene
article
351
periodic voluntary inspection for insulating protective equipment shall be conducted

Performance Test

in accordance with Industrial Safety and Health Act
(1) Penetrability Resistance Test

classification test method performance
Flying or Falling Object
  • When wearing the helmet, the headband shall not be in close contact with the false (dummy) head. The helmet shall be struck from heights of 1 m within a zone of 100mm in diameter on its upper most point using an conical punch weighing 3 kg
  • When conducting the proceeding test using the helmet whose top clearance (gap between the top of the head and the top of the inner side of the helmet) is adjustable, the clearance shall be the shortest-length.
The tip of the punch shall not come into contact.
Falling Put the helmet over the ring tip of the test jig, and the points of fall shall be front, back and side of the helmet respectively, then the helmet shall be struck from heights of 0.6m using a conical punch weighing 1.8 kg. Vertical distance between the top of the ring tip of the test jig and the lower-most-position dent of the inner side of the helmet (if the tip of conical punch passes through the hat, vertical distance between the ring of the test jig and the tip of the conical punch) shall be 15 mm or less.

(2) Impact Absorption Test pretreatment condition : When conducting impact absorption test, following pretreatment shall be done using finished product

classification method

high-temperature

processing
Storing a helmet at temperature of 48°C or more and 52°C or less for 2 consecutive hours.

low-temperature

processing
Storing a helmet at temperature of -12°C or more and -8°C or less for 2 consecutive hours.
Immersion treatment Storing a helmet in the water at temperature of 20°C or more and 30°C or less for 4 consecutive hours.
classification test method performance
Safety helmets to prevent? dangers from flying or foreign object
  • After the high-temperature processing, low-temperature processing or immersion treatment, when wearing the helmet, the headband shall not be in close contact with the false (dummy) head. The helmet [material shall be the steel which complies with JISG3101(rolled steel for general structure), SS400 standard and has a hemispherical impact face of 48mm in radius] shall be struck from heights of 1 m.
  • Previous test shall be completed within 1 minute after the high-temperature treatment.
  • When conducting test 1 using the helmet whose tip gap is adjustable, the gap shall be the shortest-length.
Impact load of the false (dummy) head shall be 4.90kn (500kg) or less.
Safety helmets to prevent dangers from falling
  • After high-temperature treatment, wear the helmet whose false head centerline is tilted at 30 degrees to the horizontal attitude and the impact point of each shall be front and back of the helmet. The helmet is struck from heights of 1 m using an planar punch [the material shall be the steel which complies with JISG3101 (rolled steel for general structure), SS400 standard and have a hemispherical impact face of 48mm in diameter] weighing 5 kg.
  • Previous test shall be completed within 3 minutes after the high-temperature treatment.
  • When conducting test 1 using the helmet which has the wearable accessories, the headband shall not be in close contact with the false (dummy) head.
  • Impact load of the false head shall be 9.81kN (1000kg)
  • 7.35kN (1000kg) or more impact load shall not be continuing for 3/1000 second.
  • 4.90kN (500kg) or more impact load shall not be continuing for 4.5/1000 second.

(3) Withstand Voltage Test   Followings are specific safety guidelines for insulating safety helmets.

type of insulating protective equipment voltage performance
for the use under the condition of AC voltage 300-600 each type shall withstand the electric voltage for 1 minute. 3,000 volt
for the use under the condition of AC voltage 600-3500 or less or for the use under the condition of DC voltage 750-3500 or less 12,000volt
for the use under the condition of voltage 3500-7000 or less 20,000volt

Structure of insulating safety helmets shall not be scooted over easily nor dropped off. In addition, the regulation provides that the performance shall be suitable for the purpose of the usage and the quality shall be consistent without any defects such as crack, bubble, or blowhole.

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